HomeIndustry Update

Future-Proof Metalworking: SCHUNK’s Smart Clamping and Automation at EMO 2025

5 reasons why you should choose Gühring for hard metal
STUDER Reflects on a Strong Financial Performance in 2024
HASCO Launches New Guide Elements With Tight Fit Z00C/… – Z11C/…
The new KONTEC KSC-5X 5-axis centric vise, featuring a unique program of system and top jaws, ensures optimal accessibility during machining – even for complex workpieces.

The future of metalworking is flexible, precise, and automated. At EMO Hannover 2025, SCHUNK will demonstrate how flexible clamping devices, modular automation concepts, and global engineering expertise help companies make their processes efficient and future-proof.

How can companies future-proof their processes in times of global uncertainty, increasing competitive and cost pressure, and a shortage of skilled workers? This question is more relevant than ever for the metalworking industry. EMO Hannover, the world’s leading trade show for production technology, offers the answers. At SCHUNK, visitors can discover practical manufacturing modules that make in-machine part handling and machining more flexible, easier, and more resource-efficient.

Efficient machine tool automation

Automated loading and unloading are key drivers for increasing productivity and efficiency in the manufacturing process. But which automation solution fits which production environment? The application specialist offers guidance and provides a wide range of automation types tailored precisely to the requirements of batch sizes, workpieces, and manufacturing processes. The focus is not only on supporting users from the start with solid expertise and the right steps but also on providing them with the right components.

New clamping solutions for a wide range of applications

In addition to automation, SCHUNK also provides all the modules for quick-change and versatile workpiece clamping within the machine. For the machining of small batch sizes or complex workpieces, the company presents new clamping solutions specifically tailored to the requirements of flexible manufacturing environments.

With the KONTEC KSC-5X, SCHUNK expands its product family of 5-axis vises with a powerful centric vise. It was developed specifically for demanding machining operations. Its taller base jaws, combined with a market-unique selection of system and top jaws, allow clamping of complex workpieces while maintaining optimal accessibility. Thanks to a quick-change spindle system, the vise can be easily and quickly adapted to new clamping tasks. Thanks to the integrated interface for quick-change pallet systems, it fits seamlessly into the comprehensive modular system for clamping technology, offering versatile combination options for highly efficient workpiece clamping.

Absolute flexibility in workpiece clamping: The new power-operated ROTA THW3 2+2 compensation chuck with jaw quick-change system reliably clamps various workpiece geometries – from round and square to complex shapes.

SCHUNK is also clearly moving towards flexibility with its lathe chucks. Following the manual lathe chucks, a 2+2 jaw compensation chuck is now available for power lathe chucks as well. Thanks to its innovative drive concept, the new ROTA THW3 2+2 power lathe chuck enables compensating centric workpiece clamping for any geometry – from round and cubic to irregularly shaped parts. Equipped with a patented sealing and permanent lubrication system as well as a quick-change jaw system, it delivers the perfect balance between short set-up times and low maintenance while consistently providing high clamping forces.

Tailor-made with SCHUNK Engineering

Every production environment is unique, and standard solutions are not always the best choice. SCHUNK supports its customers through a structured process for developing tailor-made solutions. From precise requirements definition and design to manufacturing and integration, SCHUNK supports its customers at every step – creating customized solutions that are precisely matched to their production requirements across a variety of industries. One example: perfectly fitting hydraulic clamping devices for turbine rotors in the aerospace industry – optimized and validated using digital simulation tools.

Standardized turnkey solution

SCHUNK standardizes complete processes such as laser marking and parts separation in a modular system. With GROW Marking, users can laser important information – such as serial numbers – precisely and permanent onto products.

While customized developments are essential for complex requirements, small and medium-sized enterprises in particular need practical, easy-to-implement concepts. This is where SCHUNK comes in with its new modular GROW automation cells. These standardized turnkey solutions are CE-certified, intuitively operable, and flexibly adaptable – specifically designed to automate production processes quickly and efficiently. Whether for laser marking or parts separation, GROW enables companies to optimize their production without extensive prior knowledge – while benefiting from high reliability and scalability.

Data-based process control in real time

Electrically actuated quick-change pallet modules with fully integrated electronics and actuator technology: Thanks to a wide range of monitoring and transmission options, the VERO-S NSE3-PH 138 IOL provides greater transparency during the clamping process – without any additional interfering contours.

With the increasing automation and digitalization of machine tools, intelligent process monitoring is becoming more and more important. SCHUNK’s sensor-equipped and electric clamping systems enable real-time monitoring of process-relevant conditions – including the status of workpieces and clamping devices, or the vibration behavior of tools. This not only ensures full transparency and greater safety but also allows for easy integration into existing machine controls – a key foundation for the production of the future. One of the major highlights will be the battery-powered clamping devices, which can be integrated wirelessly – for example, via IO-Link Wireless or via radio solutions from common measurement system providers. At SCHUNK’s booth, visitors can experience the benefits of these technologies in a live demonstration.

Visit SCHUNK at the EMO: Hall 3, Booth I26

COMMENTS

WORDPRESS: 0
DISQUS: