Micro-Epsilon has introduced the surfaceCONTROL 3D 3560, a new generation of 3D snapshot sensors designed for automated quality inspection applications. The sensor combines 3D data acquisition, processing and evaluation in a single device. High-resolution 3D data is processed directly within the sensor, while measured values and evaluation results can be sent directly to the machine controller.
According to Micro-Epsilon, the integrated processing capability reduces system complexity, integration effort and the amount of data that needs to be transmitted. The built-in controller also enables faster data processing and can significantly reduce measurement times.
The surfaceCONTROL 3D 3560 is aimed at automated inspection systems where faster measurement and streamlined integration are required.
High level of detail for demanding inspection tasks
With a single acquisition, the surfaceCONTROL 3D 3560 captures complete 3D data of the target. Thanks to a Z-axis repeatability of up to 0.25 µm and a lateral resolution of up to 8 µm, even the smallest structures and height differences are reliably detected. The resulting dense 3D point cloud enables precise evaluation of shape, geometry and surface characteristics. Four different measuring fields provide additional flexibility for a wide variety of component sizes and measurement tasks.
Direct evaluation for fast automation processes
A key advantage is the integrated evaluation. The measurement data does not first have to be transferred to an external computer, but can be evaluated directly in the sensor in terms of shape, geometry, surface or quality. Only the required measured values or already evaluated results are then transferred to the PLC or higher-level system. Interfaces such as PROFINET, EtherCAT, EtherNet/IP, Modbus TCP and UDP are available for integration into automation environments. Alternatively, the 3D data can be integrated into compatible image processing systems via GenICam and GigE Vision.
Industrial-grade for a wide range of 3D measurement tasks
The surfaceCONTROL 3D 3560 is suitable for numerous applications in industrial quality assurance, for example for inspecting the coplanarity of assembled printed circuit boards, inline inspection of thermal interface pastes or high-resolution 3D inspection of smartphone components. Thanks to its IP67 aluminum housing, ambient light resistance of up to 10,000 lux and high resistance to shock and vibration, the sensor is also designed for reliable use under industrial production conditions.