Manleo Designs, a leading manufacturer of precision Probing solutions, empowers Sridevi Tool Engineers to achieve significant gains in efficiency and quality control. Manleo’s innovative 3D Datum Finder has helped Sridevi Tools reduce job inspection time by roughly 80% and eliminate human error entirely.
Sridevi Tool Engineers, a renowned name in the industry with over 50 years of experience, is known for its high-quality tooling solutions across various sectors. “Established in 1972, we’re one of India’s largest commercial tool rooms, producing tools for domestic and international markets,” explains Sachin Thingalaya, Sr.Manager – Purchase & Stores at Sridevi Tool Engineers Pvt Ltd. “We primarily manufacture moulds for automotive trims, bumpers, grills, fenders consoles, pillars, headlamp housings, air filters, exhaust assemblies, instrument panels, and more.”
Challenges and the Search for a Solution
Sridevi boasts great infrastructure with high-end machines, the latest software, and a sophisticated quality control department. While most of their CNC machines are advanced, a few require manual inspection methods due to the absence of built-in probes. This process, using tool bits and feeler gauges, is time-consuming and labor-intensive, increasing the risk of human error and inconsistencies. As Sridevi took on more complex projects, a more reliable and efficient solution became crucial to maintaining their quality standards.
“Precision is paramount in our business,” says Sachin. “Accurate machining is essential for proper mould assembly. We sought a reliable probe and tool setter provider for seamless integration with our machines and accurate results. That’s when we discovered Manleo Design.”
Manleo’s 3D Datum Finder: Revolutionizing Precision Measurement
In 2021, Sridevi began searching for affordable and user-friendly probes compatible with their CNC machines. After thorough market research and trials, they were impressed with Manleo Design, India’s sole manufacturer of precision machine tool probes and tool setters.
“We contacted Manleo, explained our challenges, and they offered couple of 3D Datum finder for testing,” Sachin elaborates. “After working with them on various moulds for two weeks, we were highly satisfied with the results.”
Manleo deployed a dedicated engineer to train Sridevi’s team and ensure optimal probe performance.
Transformational Results
“Manleo’s 3D Datum finder significantly reduced job inspection times compared to manual methods,” remarks Mr. Sachin. “They’re easy to use and calibrate, offering excellent value. We particularly appreciate the simple mechanism, power-saving capabilities, consistency and user-friendliness.”
Benefits of Manleo’s 3D datum finder for Sridevi Tool Engineers:
- Reduced Setup Time: 3D datum finder significantly cut job setting and job verification times, leading to increased machine uptime and higher production throughput.
- Enhanced Quality Control: Accurate and repeatable measurements ensure consistent product quality, minimizing dimensional errors and rework.
- Improved Efficiency: Streamlined workflows and reduced setup times translate to overall production efficiency gains.
- Cost Savings: Reduced rework and scrap rates contribute to significant cost savings for Sridevi Tools.
A Case Study in Efficiency and Quality
Sridevi Tool Engineers’ experience exemplifies the critical role advanced inspection technologies plays in modern manufacturing. By transitioning from manual methods to Manleo’s 3D datum finder, they achieved:
- 80% reduction in job inspection time
- Complete elimination of rework due to human error
- Accuracy within 5 microns
- Investment return that led to the acquisition of 6 units of 3D datum finder
- A Valuable Partnership
“We were impressed by the technical expertise of the team at Sridevi Tool Engineers,” said Rashmi Gururajarao, Director of Manleo Designs Pvt Ltd. “Their valuable feedback during the probe trials was instrumental in ensuring a perfect fit for their requirements. It has been a privilege to partner with such a quality-focused and forward-thinking company.”
Manleo’s commitment to innovation and quality has made them a valuable partner for Sridevi Tool Engineers. The 3D datum finder not only addressed Sridevi’s challenges but also provided a robust solution aligned with their dedication to excellence and precision.
“Seeing the benefits Sridevi Tools gained from using Manleo, we were inspired and motivated to extend this solution to other players in the industry, both large and small. Over the last three years, Manleo has become a trusted name for Die Mould, Tooling, and Toolroom companies,” said Abhijith Bhat, MD of Manleo Designs Pvt Ltd.
As the manufacturing industry evolves, embracing advanced technologies like Manleo’s probes will be crucial for ensuring quality and efficiency. Companies like Sridevi Tool Engineers, who readily adopt these advancements, are well-positioned to thrive in the competitive market.
