Electrical Discharge Machining (EDM) was invented 70 years ago – the revolutionary manufacturing process that changed the industry worldwide. AGIE and Charmilles were the pioneers of this technology at the time and are still world market leaders today under the umbrella of GF Machining Solutions, constantly pushing the boundaries of what is possible.
Since its accidental discovery during the mid 20th century, EDM has evolved from an innovative solution to a cornerstone of modern manufacturing, offering unparalleled precision in the production of molds, dies and complex geometric parts.
Over the decades, the constructive interaction between EDM and electronics has led to significant advancements. Notable milestones include the integration of the planar transistor, integrated circuits and the microprocessor, which have all played a crucial role in enhancing EDM’s capabilities.
GF Machining Solutions embodies the heritage and expertise of AGIE and Charmilles, Swiss pioneers in industrialized EDM machines. Since introducing the first industrial die-sinking machine in 1954 and the first wire-cutting EDM machines three years later, GF Machining Solutions has continued to innovate, pushing the boundaries of what is possible with EDM.
Today, EDM is an integral part of manufacturing processes across various industries, such as aerospace, automotive, medical, and electronics, where precision and intricate shapes are essential. GF Machining Solutions has been at the forefront of this technology, improving energy and resource efficiency, and introducing digital solutions to enhance productivity and precision.
On EDM’s 70th anniversary, the pioneers not only look back on a rich history but can also promise their customers continuous development in the future. With a strong technical expertise and a solid patent history, GF Machining Solutions is the preferred partner for any wire EDM machining project.
One of the challenges in die-sinking EDM is the skill needed to realize a perfect part from drawing. Skilled operators are required to maximize the machine’s precision and surface finish. Recently, the company released the first EDM CAM software to support operators in their daily work, delivering ‘first part right’ machining and advancing the digitalization of the process chain. FORM eCAM uses CAD geometry to perfectly describe the machining process and can extract the exact volume to be eroded by the die-sinking EDM machine. With this increased knowledge, the software can create a perfectly suited set of technological parameters, preventing potential human errors and increasing efficiency on the shop floor.
Another major innovation is mastering current consumption. The heart of the die-sinking and wire-cutting machines, the IPG (Integrated Power Generator) is developed and assembled in Switzerland. It is a state-of-the-art fully digital and resonant switching generator that enables exceptional performance with minimal power consumption.
Under the motto “Becoming better every day – since 1802”, GF Machining Solutions is committed to continuous improvement and innovation enabling customers to manufacture products that improve our daily lives.
