Oerlikon Metco Introduces New Surface Series Upgrade

Oerlikon Metco has recently announced the global launch of Surface Two™, the latest advancement in its Surface platform series. Building on the success of Surface One™, introduced in 2018, Surface Two offers the same high-performance thermal spray capabilities—now scaled up to accommodate larger components and a wider range of industrial applications.

Designed for industries like aerospace, power generation, automotive, medical, and semiconductors, Surface Two brings the advantages of modularity, smart manufacturing, and consistent processing to customers working with medium-to-large-sized components.

“With Surface Two, we are expanding our proven platform to meet growing market demand for scalability, automation readiness, and production flexibility,” said Fabian Friedrich, Manager, Product Management, Oerlikon Metco. “This launch reinforces our commitment to delivering future-ready solutions that improve efficiency and reduce time-to-value for our customers worldwide.”

Highlights of Surface Two include:

  • Larger capacity: Supports parts up to Ø2000 mm and 1500 mm in height, with handling options up to 5000 kg.
  • Smart platform: Equipped with the MultiCoat™ 5 controller and embedded IIoT capabilities for data-driven operations.
  • Rapid deployment: Fastest commissioning in its class, minimizing installation time and shop floor disruption.
  • Flexible automation: Available in both standard and K2 configurations to support semi- or fully automated production environments.
  • Next-Gen usability: Featuring Clarity2™ user interface, clean-room-ready airflow design, and minimal maintenance downtime.

Surface Two retains the relocatable, skid-based architecture of Surface One, incorporating standardized components and advanced airflow design to ensure a cleaner, safer, and more efficient operating environment. With improved scalability and compatibility across multiple processes, Surface Two enables manufacturers to handle larger components, speed up changeovers, and easily adapt to evolving production needs.

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